Super Gravity Solvent Distillation Device

Super Gravity Solvent Distillation Device

BZ Series Hi-gee Rotating Zigzag Bed (RZB) is a kind of new-type high-efficiency rectification equipment, which consists of mono- or multi- high-speed rotors. Gas and liquid flow zigzag through the rotors counter-currently and carry out mass transfer.
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Description

 

Introduction:

 

1

    BZ Series Hi-gee Rotating Zigzag Bed (RZB) is a kind of new-type high-efficiency rectification equipment, which consists of mono- or multi- high-speed rotors. Gas and liquid flow zigzag through the rotors counter-currently and carry out mass transfer. Unlike traditional rectification, no bubbles exist in supergravity rectification, which magnificently improves the separation capability. The separation capability of RZB with a height of 1.2 meters can be comparable to that of a conventional packed towers and plate tower with a height of 15 meters, which is a major breakthrough. Appraised by the national-level expert group, RZB has reached the international advanced level.

 

Main parameter

Target ethanol and other solvent
Minimum inlet concentration 10%
Max outlet concentration 99.5%
Running consumption steam

 

Advantages

 

 

Our Advantages

1.Centrifugal force reaches 300–500 times Earth's gravity, expanding the gas-liquid contact area tenfold. A 1.2-meter-high unit replaces traditional 15-meter distillation towers.

 

2.Purifies solvents like ethanol and methanol to 99.5–99.9% purity in a single pass, with residual waste concentration ≤0.5%.

product-60-60

Efficiency Leap

 

1.Reduces steam consumption by 30–50% and footprint by 80%.
2.Constructed with corrosion-resistant materials (e.g., S31603, titanium alloy), suitable for highly corrosive solvents like DMSO and DMF.
product-60-60

Energy-Saving & Compact Design

 

1.Supports semi-automatic or fully automatic control, with 10-minute quick start/stop and remote monitoring.

 

2.Annual maintenance costs reduced by 60%, requiring only periodic seal replacements.

product-60-60

Intelligent Operation & Maintenance

 

 

Application

 

    Hi-gee RZB has been widely used in the recovery of organic solvents, separation and purification. The organic solvents include ethanol, methanol, acetone, ethyl acetate, acetonitrile, THF, dichloromethane, DMF, DMSO, toluene, isopropanol, tert-butanol, etc. So far, there are more than 100 sets of equipments that have been applied to the industries of pharmaceutical material, pharmaceutical intermediate, fine chemicals, bio-diesel, and environment protection industry and other fields in China.

 

Application

 

 
 

Pharmaceutical Case

A pharmaceutical company achieved 99.9% DMSO purification (from 70% initial concentration), saving over ¥1 million annually.

 
 
 

Environmental Results

Achieves 98.2% dichloromethane recovery, meeting EU emission standards.

 
 
 

New Energy Efficiency

95% methanol recovery in biodiesel production, with 40% lower energy consumption per ton.

 

 

Model

 

No.

Name

Model

Initial concentration

Final concentration

Earliest time

Qty

1

Ethanol and water

BZ600-900/2P-4P

10-80%

90-99.9%

July of 2004

40

2

absolute ethyl alcohol

BZ750-900/2P-3P

88-92%

99-99.5%

Aug of 2006

10

3

DMSO(DMF)and water

BZ750-850/3P

70-90%

>99.9%

July of 2006

10

4

Methanol separation

BZ750/3P-4P

12%

<0.1%

Sep of 2005

6


 

 

Hi-gee rectification device

 

Service Process

 

product-1560-1230

 

    Combining high efficiency, low-carbon operation, and intelligent design, the supergravity solvent distillation device provides a quantifiable upgrade path for chemical separation, empowering enterprises to achieve green transformation and cost optimization.

    Contact us today!

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