Introduction
A high-performance electric motor is mounted at the top of the reactor, connected to a precision stirring system. This system ensures thorough and uniform mixing of the material, enhancing reaction efficiency and product consistency. The stirrer operates smoothly under various load conditions, making it suitable for a wide range of processing requirements.
Features
1) Premium Materials: Constructed from food-grade or industrial-grade SS304 or SS316 stainless steel. This not only meets strict hygiene standards but also provides long-term resistance to chemical corrosion.
2) Smooth Interior: The inner chamber undergoes mirror polishing, achieving a surface roughness (Ra) of ≤0.45μm. This design prevents material adhesion, simplifies cleaning, and eliminates cross-contamination risks. The exterior can be finished with brushed polishing for improved aesthetics and additional protection.
3) Three-Layer Design: Comprises an inner reaction layer, a middle jacket for temperature control, and an outer insulation layer to maintain stable temperatures. All components are connected using clamp fittings, allowing for quick disassembly during inspection or maintenance.
4)Corrosion Resistance & Hygiene: Complies with industry cleanliness standards, making it ideal for applications in the food, pharmaceutical, and cosmetics industries where hygiene is critical. It enables safe operation with acidic or alkaline substances.
5) High-Temperature Compatibility: Capable of withstanding high operating temperatures, ensuring reliable performance in heating or thermal processing applications.
6) Stable Base: Equipped with horizontal support legs (available in adjustable or fixed configurations). This design keeps the reactor stable even on uneven surfaces and reduces vibration during operation.
7) Comprehensive Accessory Set: Includes a manhole for manual inspection, a breather valve for pressure control, a CIP (Clean-in-Place) port for automated cleaning, a level gauge for monitoring material volume, a temperature sensor for real-time readings, a sight glass for process observation, an explosion-proof lamp for safe internal viewing, and dedicated inlets and outlets for material transfer.
Models
|
Volume |
Material |
Thickness(mm) |
Pressure(bar) |
Temperature(℃) |
Motor&stir |
Qty of layer |
|
50L |
SS304/ |
3 |
＜3bar |
＜100 |
With motor and stir |
3 |
|
100L |
3 |
|||||
|
200L |
3 |
|||||
|
500L |
3 |
|||||
|
1,000L |
3 to 4 |
|||||
|
2,000L |
4 |
|||||
|
3,000L |
4 to 5 |
|||||
|
5,000L |
4 to 5 |
Application
Winterization reactors are widely used across multiple industries, including:
1) Pharmaceuticals: For drug manufacturing and purification processes.
2) Food Industry: For oil refining and beverage processing.
3) Perfumery: For fragrance extraction.
4) Chemical Industry: For the production of specialty compounds.
Beyond winterization, the reactor also functions as a mixing reactor (for uniform component blending), an elution reactor (for separation processes in laboratories or industrial settings), or an extraction tank (for isolating active ingredients from natural sources). It offers flexibility and customization options, making it suitable for both small-scale research applications and large-scale production operations.
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