Introduction
Crystal Reactor is a fully enclosed, vertical, three-layer, multi-functional reaction vessel designed for crystallization, mixing, extraction, chromatography elution, and other processes. With high-precision temperature control and sanitary-grade materials, the Crystal Reactor is widely used in pharmaceutical, food, chemical, and other industries to meet stringent process requirements.
Structure
Ⅰ.Three-layer design
1.Inner layer: Direct contact with materials, mirror-polished (Ra ≤ 0.45 µm) for anti-adhesion and easy cleaning.
2.Jacket layer: Heating/cooling medium circulation (steam or thermal oil) for precise temperature control.
3.Insulation layer: Reduces heat loss and maintains stability at extreme temperatures (from -100°C to high temperatures).
Ⅱ .Top drive system
Equipped with a motor and stirrer to optimize fluid dynamics, prevent crystal deposition, and improve mass transfer efficiency.
Features
High-precision temperature control
Wide temperature range (-100°C to high temperatures), suitable for heat-sensitive or highly exothermic reactions.
Sanitary materials
SS304/SS316 stainless steel, mirror-polished inner wall, with optional Yogon-polished outer surface to meet GMP standards.
Multi-functional applications
Supports crystallization, mixing, extraction, chromatography elution, and other processes.
Safe and convenient
Fully enclosed design, standard with a manhole, sight glass, CIP cleaning port, explosion-proof light, etc., ensuring safe operation and easy maintenance.
Flexible customization
Available in capacities from 50L, with optional steam/oil heating, different lid opening methods (quick-open/flange), adjustable legs, and more.
Model
|
Volume |
Material |
Thickness (mm) |
Pressure (bar) |
Temperature(℃) |
Motor & stir |
Qty of layers |
|
50L |
SS304/ |
3 |
＜3bar |
＜100 |
With motor and stir |
3 |
|
100L |
3 |
|||||
|
200L |
3 |
|||||
|
500L |
3 |
|||||
|
1,000L |
3 to 4 |
|||||
|
2,000L |
4 |
|||||
|
3,000L |
4 to 5 |
|||||
|
5,000L |
4 to 5 |
Standard Configurations
- Liquid level meter
- Breathing port
- Thermometer
- Inlet/outlet ports
- Sight glass
- Explosion-proof light
- Stirring system
- CIP cleaning port
Additional accessories are available upon request.
Application
Pharmaceuticals
Drug crystallization and synthesis
Food
Flavor and fragrance extraction and purification
Chemical
High-purity compound production
If you are interested in our Crystal Reactors, feel free to contact us for a customized solution!
our factory
Packing
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