Introduction
Water extraction is one of the oldest and most widely adopted techniques for obtaining volatile, water-stable botanical compounds that are not soluble-or only sparingly soluble-in water. By co-distilling plant material with water, volatile elements are carried over with the steam and later isolated via condensation. This approach is both economical and practical, making it a preferred method across numerous industries.
Structure and Materials of Industrial Water Extraction Equipment
1.Key components of industrial-grade water extraction systems include:: Extractor, condenser, separator, product tank, vacuum system, steam boiler.
2.Supporting systems consist of coolers, filters, and piping networks.
3.All parts that come into contact with plant material are constructed from food-grade stainless steel (SS304 or SS316), ensuring compliance with hygiene standards and resistance to corrosion.
Features
1.High-Efficiency Heating: Combines internal direct heating with jacket-style indirect heating for superior thermal efficiency.
2.Easy Residue Removal: Equipped with a wide-diameter discharge port at the bottom of the extractor for fast and thorough cleaning.
3.Vacuum Operation: Functions under low-temperature and low-pressure conditions to protect heat-sensitive compounds from degradation.
Optimized Design
1.Precision-engineered piping reduces steam loss and improves essential oil recovery.
2.Modular design allows the system to be adapted for a variety of raw materials and production scales.
Technical Benefits
1.Compliant: Meets strict hygiene and safety requirements for food and pharmaceutical applications.
2.Adaptable: Available in multiple sizes and configurations, from R&D to full production scale, with adjustable operational parameters.
3.Service-Friendly: Open structure design simplifies cleaning, inspection, and part replacement, reducing downtime and maintenance costs.
The main parameter
|
Capacity |
500L to 5000L |
Temperature |
Less than 100℃, automatic control. |
|
Pressure |
Less than 2bar |
Material |
SS304/SS316 |
|
Thickness of extractor |
From 3mm to 12mm |
Structure of extractor |
Three layers vertical structure |
|
Unloading way |
Pneumatic quick open,automatic unloading |
Vacuum |
Water ring vacuum pump |
Models
|
Model |
SD500 |
SD1000 |
SD2000 |
SD3000 |
SD5000 |
|
Total Volume(L) |
600 |
1200 |
2300 |
3300 |
5400 |
|
Pressure (bar) |
1) Inside normal pressure 2) Jacket is 3bar |
||||
|
OD of manhole(mm) |
300 |
400 |
400 |
400 |
600 |
|
OD of outlet door(mm) |
400 |
600 |
800 |
800 |
1000 |
|
Heating area(m2) |
2.4 |
3.1 |
4.2 |
5.5 |
7.1 |
|
Cooling area(m2) |
3 |
5 |
5 |
8 |
10 |
|
Filtration area(m2) |
0.25 |
0.25 |
0.25 |
0.25 |
0.5 |
|
Steam required(kg/H) |
245 |
325 |
345 |
645 |
720 |
| Note | The information above is reference date | ||||
Product detail
Application
Industrial water extraction systems use steam distillation to extract essential oils from a range of botanical sources-including roses, lavender, rosemary, mugwort, thyme, chrysanthemums, and peppermint-from their flowers, leaves, and stems.
FAQ
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