Molecular Still

Molecular Still

Wiped-Film Still equipment, also known as Molecular Stills, Short-Path Stills, Short-Path Evaporators, Thin Film Stills, Wiped-Film Evaporators, or Thin Film Evaporators, is engineered to excel in challenging thermal separation applications involving heat-sensitive materials.
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Description

 

Products Description

 

Wiped-Film Still equipment, also known as Molecular Stills, Short-Path Stills, Short-Path Evaporators, Thin Film Stills, Wiped-Film Evaporators, or Thin Film Evaporators, is engineered to excel in challenging thermal separation applications involving heat-sensitive materials.

 

This equipment operates by feeding a fixed rate of starting liquid material into the interior of a vertically heated cylindrical chamber. Inside the chamber, the material is continuously wiped into a turbulent, thin film across the heated surface under high vacuum conditions, facilitating the efficient evaporation of more volatile components.

 

The design ensures minimal residence time (mere seconds) at vacuum-reduced temperatures, yielding two product streams: distillate and residue, both collected under cooled conditions. Landerlee's Molecular Stills incorporate all these features, enabling successful distillation processes that minimize degradation while maximizing product quality, yield, and value.

 

Designed specifically for distilling high-boiling-point materials, our Molecular Stills achieve the strongest vacuum levels and feature a minimal distance between the evaporator and internal condensers. This proximity reduces thermal degradation of sensitive compounds. Typical applications include processing triglycerides, diglycerides, long-chain free fatty acids, tall oils, polymers, and cannabinoids.
 

Core Components

1. Molecular evaporator

The core separation unit, a cylindrical chamber with a heating jacket.

2. Precision scraping film system

Ensures the formation of a uniform ultra-thin liquid film.

3. Built-in condenser

Central condensation design with the shortest condensation path.

4.Vacuum system

Maintains an ultra-high vacuum environment of 0.001 mbar.

5. Intelligent control system

Fully automated operation with precise parameter control.

 

Applications

product-479-286
 

Food Industry

1.Purification of monoglycerides (purity > 95%).

2.Concentration of EPA/DHA in fish oil.

3.Deacidification and deodorization of vegetable oils.

4.Refining of high-carbon alcohols (e.g., octacosanol).

5.Extraction of natural pigments (e.g., lycopene, lutein).

 

Pharmaceuticals and Health

1.Purification of natural vitamins (E, A, D).

2.Distillation of plant essential oils (e.g., rose oil, lavender oil).

3.Separation of active ingredients in traditional Chinese medicine (e.g., terpenes, volatile oils).

4.Concentration of polyunsaturated fatty acids (e.g., ARA, DHA).

product-1080-608
product-433-285
 

Fine Chemicals

1.Refining of silicone oils and lubricants.

2.Purification of polymer monomers.

3.Purification of surfactants.

4.Decolorization and deodorization of fragrances.

5.Purification of resins and polymers.

 

Oils, Fats, and Food

1.Chemical, AgroChemical, and Pharmaceutical.
2.Petrochemical.
3.Polymers.
4.Fragrances and Flavors.
5.Recycled Materials.

product-500-329

 

 

high concentrate fish oil line

 

 our factory

 

product-955-1363

 

Packing

 

product-955-1263

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