Introduction
Ethanol, a core solvent for natural plant extraction, directly impacts production efficiency as its concentration diminishes after use. Our ethanol recovery tower employs advanced distillation technology to concentrate waste ethanol to over 93%, enabling recycling and helping pharmaceutical, food, chemical, and other industries reduce solvent costs by more than 50%.
The main structure is as following
distillation distill, distillation tower, pre-heater, high placed tank, condenser, balance tank, cooler, SS304 ripple padding.
Working Principle
By heating and evaporating dilute ethanol solutions, the system leverages ethanol's low boiling point to vaporize it. High-purity ethanol gas undergoes stratified distillation in the tower and is liquefied in the condenser for recovery. Integrated preheating,
Advantages
Advantages of our ethanol recovery tower
Efficient Purification & Worry-Free Concentration
Tower height exceeds 10 meters with built-in SS304 corrugated packing. Multi-stage distillation separates ethanol from other components, ensuring stable, high-purity recovery.
Dual cooling systems in the condenser and cooler boost gas-liquid conversion efficiency by 30%, maintaining residual alcohol content ≤3% for environmental compliance.
Corrosion-Resistant & Durable Design
Entire tower meets GMP standards with stainless steel (SS304/SS316) construction, resistant to corrosion and high temperatures, offering a service life exceeding 10 years.
Corrosion-resistant and durable construction ensures long-term operation.
Intelligent Energy Savings & Cost Control
Expanded heat exchange area reduces steam consumption by 20%.
Vacuum operation support controls residual liquid discharge temperature to minimize energy waste.
Model
|
Model |
JH-200 |
JH-300 |
JH-400 |
JH-600 |
JH-800 |
JH-1000 |
|
|
Distillation capacity(kg/h) |
＜200 |
＜300 |
＜400 |
＜600 |
＜800 |
＜1000 |
|
|
Diameter of distillation tower(mm) |
200 |
300 |
400 |
600 |
800 |
1000 |
|
|
Volume of distillation distill(L) |
600 |
1120 |
1450 |
2200 |
2200 |
2800 |
|
|
Recovery ability(L/H) |
80 |
100 |
150 |
300 |
400 |
600 |
|
|
Weight(kg) |
1300 |
1900 |
2500 |
4000 |
4800 |
7200 |
|
|
Size(mm) |
length |
2500 |
2600 |
2800 |
3500 |
4200 |
5000 |
|
width |
700 |
800 |
1000 |
1400 |
1800 |
2000 |
|
|
height |
8000 |
9000 |
10000 |
14000 |
16000 |
16000 |
|
|
Note |
Above information is reference data |
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Application
Application
Pharmaceuticals
Ethanol recovery from extracts, compliant with GMP aseptic standards.
Food Processing
Spice extraction solvent recycling, ensuring food safety.
Chemicals
Efficient purification of methanol, acetone, and other solvents, reducing hazardous waste emissions.
details
FAQ
Q: 1.What are the types of evaporating devices?
A: We provide three main types of evaporation devices: falling film evaporators (FFE), single-effect evaporators, and spherical evaporators.
Q: 2. What information is required to receive a quote from Landerlee?
A: Please provide the following details:
a) The name of the solvent to be evaporated;
b) The solvent inlet capacity;
c) Material requirements for the machine;
d) Your local voltage specifications.
We will clarify all details before submitting our best offer.
Q: 3. About our turnkey service
A: We offer complete process line solutions, including design, manufacturing, pre-assembly, installation, commissioning, and training services.
Q: 4. What is the working pressure?
A: Our devices operate under normal pressure or vacuum conditions.
Q: 5. Do you have machines in stock?
A: No. Every machine is custom-made based on your order specifications.
Q: 6. What is the manufacturing time?
A: Production typically takes one to two months, depending on the capacity required.
Q: 7. How is my order packaged?
A: We use sea-worthy packaging with steel cabinets or plywood cases, depending on the machine's weight and size. All machines are fully assembled, tested, and inspected prior to delivery.
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