Description of Supercritical CO₂ Extraction Technology and Equipment
The lycopene supercritical CO₂ extraction equipment consists of multiple units, including a high-pressure CO₂ extraction unit, product separation unit, CO₂ recovery unit, CO₂ liquefaction unit, cooling unit, heating unit, high-pressure pump unit, piping system, and control system.
Lycopene is highly sensitive to light and heat. Supercritical CO₂ extraction effectively addresses these challenges due to its high-pressure, low-temperature conditions, making it an ideal solution. This equipment is highly recommended for its efficiency and ability to preserve sensitive compounds.
Notes:
1.The design and manufacturing of all pressure vessels comply with Chinese standards, ASME standards, or PED standards.
2.The equipment can be customized to meet specific factory layouts and product requirements.
Brief Introduction to the Supercritical CO₂ Extraction Process for Tomato Skins
Tomato skins, a by-product of tomato sauce production, must be separated from seeds and pulp, then dried and ground before extraction.
Once the prepared raw materials are loaded into the extractor, the system is activated. Temperature and pressure are adjusted to bring CO₂ to its supercritical state, where its powerful dissolving ability extracts active components effectively. Subsequently, temperature and pressure in the separator are adjusted to return CO₂ to its gaseous state, separating it from the final product.
Advantages of the Process
1.Combines extraction and separation into one integrated process, improving efficiency.
2.Recovers over 95% of CO₂, reducing operating costs and minimizing environmental impact.
3.Operates under high pressure and low temperature, preserving the product's active ingredients.
4.Higher yield compared to traditional methods.
5.Leaves no residual solvents.
Applications
Applications of Lycopene
Lycopene, a natural carotenoid, is widely found in fruits and vegetables such as tomatoes, watermelons, and guavas. Its strong antioxidant properties and unique physiological functions have garnered significant attention across multiple fields.
Food Industry
Lycopene serves as an ideal natural pigment and functional additive in foods, widely used in beverages, condiments, and dairy products as a replacement for artificial colors. Its fat-soluble nature also makes it effective for antioxidant preservation in oily foods.
Healthcare
As a potent antioxidant, lycopene neutralizes free radicals, slows cellular aging, and reduces the risk of cardiovascular diseases. Studies indicate that it helps regulate blood lipids and supports prostate health, making it a common ingredient in dietary supplements and functional health products.
Cosmetics
In cosmetics, lycopene is incorporated into sunscreen creams and anti-aging serums. Its antioxidant properties and ability to combat UV damage help improve skin resilience against photoaging and strengthen the skin's barrier function.
Medical Research
Medical research suggests that lycopene may inhibit cancer cell proliferation, showing particular promise in preventing prostate cancer, breast cancer, and other malignancies. Some countries are exploring its use as an adjunctive therapeutic agent.
Parameters
|
Pressure |
400bar |
Temperature |
85℃(according water boiling point at site) |
|
Service |
Turnkey |
Material |
SS304 or SS316 |
|
Brand |
Landerlee |
Extractors |
Two extractors. |
|
Vessels volume |
from 25L to 300L |
Pressure vessels standard |
China standard/ASME/PED |
|
Manufacture time |
2 to 5months |
Separators |
three |
|
Guarantee |
One year |
Flow chart of supercritical CO2 technology device
The model of supercritical CO2 extraction equipment
Factory show
Packing photo
FAQ
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